Custom Foam Inserts - Protection and Precision

Crafted foam solutions for one-off cuts or multiple orders

Custom Foam Cutting - Built To Last

Case Design’s custom foam inserts provide advanced safeguarding, longevity, and performance optimization for custom protective cases. Made with the perfect blend of precision CNC routing and hand finished quality you would expect from Case Design.

Whether you require custom foam for an existing case or a new design, our engineers design your foam to keep your equipment secure and protected.

With a vast catalogue of 1000s of products and designs, we supply the highest quality solid foam inserts for your equipment and case.

Robust, single-piece solution for unmatched protection

We cut foam inserts from blocks up to 127mm thick, resulting in fewer glue lines for superior strength and durability. We’re the only case maker offering this robust, single-piece solution for unmatched protection.

A single block of foam provides a consistent density and structure throughout, which can be beneficial for applications requiring uniform support. A solid block can be more durable and resistant to deformation compared to a layered structure, especially under consistent pressure or stress. There is no risk of layers separating or delaminating, which can be a concern with layered foam products, especially over time or under stress.

Impact Protective Custom Foam For Your Equipment

Shock Absorption
Specifically designed to absorb shocks rather than transmit to protected items
Fully Drop Tested Over 30 Years
Our uniquely designed open cell foam has been used for 30 years and been fully multi-drop tested
Unique Finish
Unique to us highly polished hot-wire finish
Anti-Static
Protects shortening out or compromised electronic products

Need A One-Off Custom Foam?

At Case Design, we specialize in creating bespoke foam inserts tailored to your specific needs.

From double bass instruments, trophies, shot guns ,cakes, models, sculptures, teletubbies to film lenses and cameras. We’ve done it. Get in touch to discuss your project.

Our foam solutions ensure safety, functionality and a professional finish.

Labelling Your Foam

Our innovative label discs are a very popular and effective way to mark your equipment

Flightcase equipment labels for custom foam inserts

Rapid Lead Times

Est. in 1988

In House Manufacturing

Built To Last

Example Custom Foam Inserts

Iron glass lens case
3D-printed-medical-parts-in-Peli-1600
Ratworks-Moose-Bars-Peli-1430
99cm-Foam-Sphere-large