Custom Foam Inserts - Protection and Precision

Crafted foam solutions for one-off cuts or multiple orders

Custom Foam Cutting - Built To Last

Case Design’s custom foam inserts provide advanced safeguarding, longevity, and performance optimization for custom protective cases. Made with the perfect blend of precision CNC routing and hand finished quality you would expect from Case Design.

Whether you require custom foam for an existing case or a new case design, our engineers guarantee a precise fit, keeping your equipment secure with no movement or rattling.

With a vast catalogue of many 1000s of product designs on our database, we supply the highest quality solid foam inserts for your equipment and case.

Robust, single-piece solution for unmatched protection

We cut foam inserts from blocks up to 127mm thick, resulting in fewer glue lines for superior strength and durability. Unlike our competitors, who rely on thinner foam and multiple layers, we’re the only case maker offering this robust, single-piece solution for unmatched protection.

A single block of foam provides a consistent density and structure throughout, which can be beneficial for applications requiring uniform support. A solid block can be more durable and resistant to deformation compared to a layered structure, especially under consistent pressure or stress. With a single block, there is no risk of layers separating or delaminating, which can be a concern with layered foam products, especially over time or under stress.

Impact Protective Custom Foam For Your Equipment

Shock Absorption

Specifically designed to absorb shocks rather than transmit to protected items

Fully Drop Tested Over 30 Years

Our uniquely design foam has been used for 30 years and been fully multi-drop tested

Unique Finish

Unique to us highly polished hot-wire finish

Anti-Static

Protects shortening out or compromised electronic products

Need A One-Off Custom Foam?

At Case Design, we specialize in creating bespoke foam inserts tailored to your specific needs.

From double basses custom foam to film stunt configuration. Get in touch to discuss your project.

Whether you need a single, one-off cut for a unique project or multiple inserts for large-scale orders, our foam solutions ensure safety, functionality and a professional finish.