Aluminium Flight Cases
Meticulously designed, manufactured with best in class materials, delivering custom aluminium cases which last for years.
ENGINEERED TO PROTECT. BUILT TO LAST
Detailed Design
Drawing on decades of building experience, we continuously engineer and refine our designs – from bespoke rigidised aluminium panels and custom extrusions to our distinctive stackable corners that make Case Design cases instantly recognisable. It’s this relentless attention to detail that sets us apart.
Best In Class Foam
The interiors of our cases are precision-crafted from premium foams, including Plastazote and Ethafoam, selected to deliver exactly the right level of protection for your equipment. Every insert is custom-cut to your specific design using our high-speed CNC routing technology for a flawless, tailored fit.
In House Manufacture
We’re committed to delivering exceptional quality across a wide range of applications. Every case is manufactured in-house, using components sourced wherever possible from leading UK suppliers and kept readily available – ensuring fast turnaround, consistent quality, and reliable long-term support.
Our Aluminium Cases
Case Design cases are renowned for their ability to safeguard fragile and valuable equipment, featuring a robust construction from high grade Rigidised aluminium. This 2mm material includes a pre-rolled pattern increasing it to 2.7mm that increases the strength and rigidity of the panels to the equivalent of a far thicker metal, making these cases both durable and lightweight.
The fully seam welded joints and weatherproof seal between the lid and base ensure that the contents remain protected from external elements. In addition, the hinges guarantee a secure closure. The interlocking fit between the lid and base is achieved through our custom designed extrusions and a neoprene gasket, providing a dust and water tight seal.
Inside, high-density expanded polyethylene inserts and Rigidised aluminium partitions offer superior cushioning and strength, ensuring that equipment remains safe and unharmed during transport.
Some of our key colleagues have worked in the business for over 30 years. We use that vast experience and knowledge to strengthen the case with specialist methods and materials where required. The thought that goes into the layout of the foam interior are such to
promote practicality and durability, whilst remaining aesthetically pleasing.
All manufactured in our factory just off J3 on the M40, we use the best-in-class fixtures and fittings, even designing our own extrusions and protective corners to enhance our case’s performance and longevity.
With these features, Case Design cases are an excellent choice for anyone looking to protect valuable items.
‘We have been using Case Design to protect our valuable kit for over 30 years. In that time we’ve had hundreds of cases made new, and also refurbed with new corners and foam fitting modifications. The lasting nature of these robust cases mean they can be used time and again, and long outlast the equipment they protect. Case Design are the go-to people in our industry to ensure a perfect lasting fit with exceptional protection.’
Example Aluminium Case Projects
“Case Design provide an exceptional service in all aspects – offer great advice and expertise, flexible when it comes to design adaptations and changes, and the build quality of the casing itself is outstanding. A great company to work with, highly recommended to all!”
“A great company we’ve been dealing with for many years. Always listen to our requirements and provide the perfect solution every time!”
“Case Design offer unrivalled quality and consistency, which is why they have supplied our flight cases for 12 years”
We have been using Case Design for over 25 years, their attention to detail is spot on when making bespoke cases and brackets for us. From simple monitor cases and monitor chassis to purpose built Qtake boxes, there isn’t much Case Design can’t do.
Case Design, a company you can trust.
Robbie Ross