Tremendous strength and durability

Aluminium Flight Cases

Meticulously designed, manufactured with best in class materials, delivering custom aluminium cases which last for years.

ENGINEERED TO PROTECT. BUILT TO LAST

Detailed Design

Drawing on decades of building experience, we continuously engineer and refine our designs – from bespoke rigidised aluminium panels and custom extrusions to our distinctive stackable corners that make Case Design cases instantly recognisable. It’s this relentless attention to detail that sets us apart.

Best In Class Foam

The interiors of our cases are precision-crafted from premium foams, including Plastazote and Ethafoam, selected to deliver exactly the right level of protection for your equipment. Every insert is custom-cut to your specific design using our high-speed CNC routing technology for a flawless, tailored fit.

In House Manufacture

We’re committed to delivering exceptional quality across a wide range of applications. Every case is manufactured in-house, using components sourced wherever possible from leading UK suppliers and kept readily available – ensuring fast turnaround, consistent quality, and reliable long-term support.

Our Aluminium Cases

Case Design cases are renowned for their ability to safeguard fragile and valuable equipment, featuring a robust construction from high grade Rigidised aluminium. This 2mm material includes a pre-rolled pattern increasing it to 2.7mm that increases the strength and rigidity of the panels to the equivalent of a far thicker metal, making these cases both durable and lightweight.

The fully seam welded joints and weatherproof seal between the lid and base ensure that the contents remain protected from external elements. In addition, the hinges guarantee a secure closure. The interlocking fit between the lid and base is achieved through our custom designed extrusions and a neoprene gasket, providing a dust and water tight seal.

Inside, high-density expanded polyethylene inserts and Rigidised aluminium partitions offer superior cushioning and strength, ensuring that equipment remains safe and unharmed during transport.

Some of our key colleagues have worked in the business for over 30 years. We use that vast experience and knowledge to strengthen the case with specialist methods and materials where required. The thought that goes into the layout of the foam interior are such to
promote practicality and durability, whilst remaining aesthetically pleasing.

All manufactured in our factory just off J3 on the M40, we use the best-in-class fixtures and fittings, even designing our own extrusions and protective corners to enhance our case’s performance and longevity.

With these features, Case Design cases are an excellent choice for anyone looking to protect valuable items.

Example Aluminium Case Projects

Ronford Baker 2004 Head
Atlas orion 200mm lens case
DJI Wireless Kit
Phantom VEO 4K Camera